In first phase it included Coal Base DRI ( Sponge Iron ) Plant with Induction Furnaces, Power Plant, Billet Casting unit and Rolling Mill for Long Products for 150,000 Tons per year . In second phase we were supposed to increase the capacity to 300,000 Tons per year and Benificiation Plant .

The main raw materials for induction furnaces are steel scrap, sponge iron and cast iron. India is one of the countries where use of sponge iron contributes a large share in annual crude steel ...

About Sponge Iron/DRI: Sponge Iron, also known as Direct Reduced Iron is the product produced out of using iron ore. The iron ore is processed through reduction process by the use of gas that emits from natural coal gas resource. CASE Group of Industries manufactures sponge iron by using tunnel kiln, following reduction

This is general purpose castable Refractory which can meet temperature up to 1200 deg cent. It can be used for dense casting also where shapes of over 4-inch thickness need to be casted. It can be used in steel works, billet furnaces, tunnel kilns, Boiler plants between water tubes, door casting, ash hoppers, lime kilns, annealing furnaces etc.

iron ore sintering in tunnel kiln - avsepublic.com. tunnel kiln to make sponge iron in india using iron ore … tunnel kiln process of iron ore reduction - globalpinddorg. jun iron ore fines and slimno le, tunnel kiln sponge iron, direct reduction kilns iron ore and coal is charged co …

Sponge iron production in tunnel kiln – Aramico Company Although iron powder could be produced in sponge iron tunnel kiln production line and it is the main raw material for powder metallurgy production lines. Process In sponge iron production plant by tunnel kiln.ensp0183enspRotary kiln for sponge iron 1. rotary kiln Applications A ...

The department has also produced sponge iron from our 25TPD Tunnel Kiln at our steel making complex. Based on our findings, the quality of sponge iron made by the Tunnel Kiln technology is superior compared to that produced from the rotary kilns for various reasons: At Paras, we currently have the capacity to provide tunnel kilns up to 50, 100 ...

SPONGE IRON: Technology and equipment for production sponge iron from hematite are fines through Rotary Hearth Furnace has been demonstrated in a setup in China having feed capacity 100,000 Ton per annum. Mean diameter of Furnace is 13.5m. Scale – up of design is ready for 500,000 Ton per annum sponge iron capacity.

Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln.

tunnel furnace for sponge iron in hyderabad tunnel kiln process for sponge iron mobile crushers all tunnel kiln process sponge iron crusher gtict tunnel technology of iron sponge making iron ore crusher building tunnel stone crushers china the mill is widely used in the fields of metallurgy chat online get price and support online tunnel.

DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using gaseous reductants (CO + H ...

furnace tunnel furnace for sponge iron in hyderabad. Nov 11 2015· Sponge Iron Dri Plant Made By Tunnel Kiln Find Complete Details about Sponge Iron Dri Plant Made By Tunnel KilnTunnel KilnSponge IronSponge Iron Plant from kiln when the material drum is heated to around 1150 C for reduction and cooling iron ore concentrate will be reduction and ...

May 17 2017 · Ironmaking in Rotary Hearth Furnace Ironmaking in the rotary hearth furnace RHF is a direct reduction process which utilizes noncoking coal for the reduction of iron ore The RHF is the process reactor which consists of a flat refractory hearth rotating inside a …

A sponge iron is a good feedstock for steelmaking. At present, tunnel kiln, rotary kiln, shaft furnace and rotary hearth furnace are used to produce sponge iron. A constructer of sponge iron plant must select most suitable technology for user according to conditions of iron ore and requirements of product. A tunnel kiln technology is fit for ...

Corbothermic Reduction Of Iron In Tunnel Kiln. tunnel kiln process for sponge iron manufacturers. May 22, 2015 16 Production of Sponge Iron through Tunnel Kiln Process furnace route Sponge iron or directly reduced iron (DRI) is one of the most important raw materials for making steel Presently, Iran tops the world retorts, etc are used while for coal based processes rotary kiln based plants ...

Process Of Iron Reduction In Tunel Kin And Rotary Kiln. Building materials equipment rotary kiln reduced iron in process of iron reduction in tunel kin and rotary kiln tunnel kiln furnace are evolving as an alternative to rotary kiln process iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns the material bed in tunnel ...

1,610 direct reduced iron kiln products are offered for sale by suppliers on Alibaba.com, of which cement making machinery accounts for 1%, industrial furnace accounts for 1%. A wide variety of direct reduced iron kiln options are available to you, such as 3 years.

DRI Sponge Iron . Rotary Hearth Furnace; A rotary hearth furnace is mainly used in direct reduced iron indistry, iron ore powder is reduced and molten into pig iron in the condition of reducing atmosphere. Its working temperature is up to 1520 ℃. A rotary heath furnace technology can also be used in the smelting of ferronickel, ferrochrome ...

Tunnel kiln furnace are evolving as an alternative to Rotary kiln process. Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns. The material bed in Tunnel kiln being stationary, it does not require high …

price for tunnel kiln for sponge iron houtenclara-Concrete Recycling Systems. direct reduced iron by tunnel kiln cagindiain. You can get the price list and a ZME, DRI tunnel kiln /direct reduced iron / sponge, sponge iron from iron concentrate tunnel kilns iron ore crusher building .

- HT Series Pusher Tunnel Furnace Lithium Battery Cells Processing The processing of lithium-based battery materials for industrial and commercial use. Ex. Lithium iron phosphate, lithium manganese oxide, lithium cobalt oxide, ternary materials, lithium battery …

China Tunnel Kiln supplier, Blast Furnace, Sintering Machine Manufacturers/ Suppliers - Henan Keneng Metallurgical Equipment Co., Ltd.

Sponge iron powder . The Höganäs process is a direct reduction method for production of sponge iron powder using magnetite ore (Fe3O4) and carbon as raw materials. The reduction process takes place in a gas fired tunnel kiln at around 1200°C for 60 hours producing a …

There is abundance availability of iron ore fines and coal fines, beneficiated iron ore cake and producer gas, which are favourable for manufacturing sponge iron in tunnel kilns. Charging of cold setting iron ore–coal composite pellets or briquettes in place of standard feed material could possibly enhance tunnel kiln productivity and efficiency.

sponge iron production from ore -coal composite pellets in tunnel kiln. Keywords: Tunnel Kiln, Iron ore-coal composite pellets, Sponge iron, Thermal efficiency, ... products [1-2]. In the year 1908 use of tunnel kiln started for iron oxide reduction. This .... For composite pellets amount of …

The relates coal-base direct reduction process for sponge iron with different shape by tunnel kiln without outer combustion chamber and the combination comprises as shown in abstract figure: to iron concentrate, firing pellet, cooling or compacting; preparing the reducer; blending, loading into retort; entering the kiln; out the kiln; and sorting.

We are committed to meet the stringent quality requirements of the customers. These are produced in different shapes and applicable alumina content. These are used in various steel plants, cement kilns, glass furnaces, sponge iron, aluminum, non-ferrous and petrochemical industries.

iron pellet reduction in sponge iron kilns. DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 8001200C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of ...

sponge iron and an electric-arc furnace in which to convert the sponge iron to steel, can be built with an annual capacity of 100,000 tons or less. The necessary capital investment is proportionately lower, which is why direct reduction is of particular in­ terest to many developing nations. A …

The second generation of direct reduction technology, it covers shaft furnace ironmaking process, tunnel kiln ironmaking process, mesh belt furnace ironmaking process and rotary kiln ironmaking process, its product is sponge iron, the feature of product is low carbon content and low density, after being pressed into briquettes, the sponge iron ...

SPONGE IRON PRODUCTION FROM ORE -COAL . & 0183; Tunnel kiln furnace are evolving as an alternative to Rotary kiln process. Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns.